Continuous Pyrolysis Plant

Advanced waste-to-energy conversion technology

since 2010
Continuous Pyrolysis Plant
15
Years of experience
Advanced Pyrolysis Solutions

Efficient, reliable and high-performance pyrolysis plants.

Balaji Minerals and Carbon is a trusted name in the pyrolysis, carbon, and continuous pyrolysis plant manufacturing industry, backed by 15 years of experience. The company specializes in the design and development of fully continuous pyrolysis plants that convert waste materials such as tyres, plastics, rubber, and biomass into valuable by-products including fuel oil, carbon black, and syngas — operating 24/7 without interruption.

Complete turnkey plant setup & installation support.

From plant planning and on-site installation to commissioning and technical assistance — we ensure smooth operations from day one.

Why choose our continuous pyrolysis plant solutions?

Continuous Operations

Uninterrupted 24/7 plant operations with smooth material flow for maximum productivity.

Indirect Heating

Safe and efficient indirect heating ensures uniform temperature distribution and superior product quality.

Turnkey Support

Complete plant setup including planning, installation, commissioning and on-site technical assistance.

Eco-Friendly

Reduces landfill waste, lowers environmental pollution and supports circular economy practices.

15+

Years of pyrolysis
industry experience.

46%

Maximum fuel oil
yield from tyres.

24hrs

Continuous plant
operations daily.
Pyrolysis Inputs and Outputs
Inputs & Outputs

What goes in and what comes out.

The input materials for our pyrolysis plant include shredded tyres, rubber scraps, and biomass — all rich in hydrocarbons and suitable for thermal decomposition. These are carefully selected, cleaned, and pre-treated to remove impurities such as metals or moisture before processing.

Fuel Oil — 42 to 46% yield, used as diesel engine alternative fuel.
Raw Carbon Block (RCB) — 40 to 42% yield, used in plastic and polymer compounding.
Syngas — 12 to 18% yield, used as hydrogen production feedstock.
Steel Wire — 0 to 2% yield, recovered for scrap recycling and reprocessing.

BMAC 2/22 — Complete Pyrolysis Plant Model

BMAC 2/22 Continuous Tyre Pyrolysis Plant
Turnkey Solution

Complete plant establishment from day one.

At Balaji Minerals & Carbon, we don't just manufacture advanced pyrolysis systems — we provide complete plant establishment and end-to-end installation solutions. Our BMAC 2/22 model is designed for efficient, reliable, and high-performance operations, backed by expert planning, on-site installation, technical support, and commissioning services.

Plant planning, installation, commissioning & technical support included.

Every solution is tailored to meet specific industrial requirements, delivering reliable performance and long-term value.

BMAC 2/22

Supplies & scope of equipment

Equipment Supplied by Balaji Minerals & Carbon
Hopper (1 unit)
Rotary Feeder (1 unit)
Z Conveyor (2 sets)
Magnetic Belt Conveyor (1 unit)
Reactors with Gear & Motors (3/6 units)
Gas Burners (6/12 units)
ID Fan with Scrubber (1 unit)
Air Lock Feeder with Gear & Motor (1 unit)
Diverter Gate (1 unit)
Screw Conveyor for Carbon with Gear & Motors (3 units)
Air Lock Discharge with Gear & Motor (1 unit)
Airlock Valves (2 units)
Conical Condenser (4 units)
Electric Panel with PLC, Vacuum Blower, Ring Blower, Oil Tanks (3), Conical Tanks (2), Thermal Insulation, Reactor Cover, Reactor Base, Pressure Gauge (4), Temperature Meter (8), Water Pump (2), Level Indicator (2)
Client Scope — Equipment Required by Client
Compressor
Cooling Tower
D G Set
Oil Storage Tanks
Electric Cable & Distribution Panel
Civil & Fabrication
ETP Plant
Pyrolysis Plant Benefits

Key benefits of our continuous pyrolysis plant.

Uninterrupted 24/7 continuous operations for higher productivity.
Maximized oil and carbon extraction through advanced indirect heating.
Reduces environmental pollution and minimizes landfill waste.
Complete turnkey support from installation to commissioning.
Higher efficiency and productivity compared to batch or semi-continuous systems.
Supports circular economy and sustainable industrial practices.
Pyrolysis Plant in Operation
How it works
Plant & Process

Frequently asked questions

What is a fully continuous pyrolysis plant?

A fully continuous pyrolysis plant is an advanced industrial system that converts waste materials such as tyres, plastics, rubber, and biomass into valuable by-products including fuel oil, syngas, and carbon black. Unlike batch systems, the entire process — feeding, heating, reaction, and discharge — runs 24/7 without stopping, ensuring higher efficiency and productivity.

Processing scrap tyres through our pyrolysis plant yields fuel oil (42–46%), raw carbon black (40–42%), syngas (12–18%), and steel wire (0–2%). Fuel oil serves as an alternative to furnace oil, carbon black is used in rubber and plastic industries, and syngas can be used as a hydrogen production feedstock.

Yes. Our BMAC 2/22 model comes with complete turnkey support including plant planning, on-site installation, commissioning, and ongoing technical assistance. We ensure smooth and efficient operations from day one, tailoring every solution to meet specific industrial requirements.

Our continuous pyrolysis plant can process shredded scrap tyres, rubber scraps, certain types of plastics, and biomass. These materials are carefully selected, cleaned, and pre-treated to remove impurities such as metals or moisture before feeding into the reactor system.

Indirect heating is a safe and efficient method in which heat is transferred to materials without direct contact with a flame or combustion source. In our pyrolysis process, this technique ensures uniform temperature distribution across the reactor, prevents material burning, and significantly improves output quality and yield.

Have more questions about our pyrolysis plant solutions? Contact us now
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